I have spent hours (sad) trying to get a good collision model for my prop.
I use softimage mod tool and I have the valvesource addon for it. No matter how I do the collision model it always comes out like this:
http://img3.imageshack.us/img3/5243/phymodel.png
Basically I need the curve and the side leading up from the curve to be as smooth as possible, the rest doesn’t really matter.
if you want to know what its for…see my vid: